3-Step Quick Selection Process

  • Identify Application Type: Specify industry (e.g., material handling, packaging) and load characteristics (static/dynamic).
  • Share Technical Data: Provide input speed, required gear ratio, and output torque. Our engineers will recommend models within 24 hours.
  • Request Custom Solutions: For special needs (stainless steel housing, explosion-proof, high-temperature), tailored designs with 4–6 week lead times.

Ready To Revitalize Your Process? Let's Talk

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 📂  Free Download : Helical Gear Reducer Selection manual.PDF

Helical Gear Reducer

KAIBO’s High-Efficiency Helical Gear Reducer, an ISO 9001-certified solution custom-engineered for industrial drive systems, tackles heavy-load transmission challenges with unmatched reliability. Crafted with 20CrMnTi precision helical gear grinding and a ductile iron housing, this reducer ensures 97% operational efficiency, reducing energy costs by 20% in conveyor systems and enabling high-speed operation in packaging machinery. As a leading helical gear reducer manufacturer, KAIBO integrates involute tooth profile design to minimize vibration and noise (≤72dB no-load), making it ideal for continuous industrial applications requiring smooth, reliable power transmission.

Core Advantages

  • High-Strength Alloy Housing: Ductile iron construction resists deformation and corrosion, suitable for harsh industrial environments.
  • Precision Helical Gears: Heat-treated 20CrMnTi alloy gears with ground tooth surfaces ensure minimal backlash and optimal load distribution.
  • Custom Drive Design: Tailored to handle axial/radial loads, supporting large-diameter pulleys and heavy-duty shafts.
  • Ultra-Low Noise Operation: ≤72dB (no-load at 1m) due to helical tooth engagement, surpassing industry noise standards.
  • Rigorous Quality Testing: Each unit undergoes load cycling, thermal analysis, and vibration testing to ensure 80,000+ hours of service life.

Application Scenarios

  • Material Handling Conveyors: Coal, grain, and package transport systems requiring consistent torque.
  • Packaging Machinery: High-speed labeling, bottling, and cartoning lines with precise speed control.
  • Food Processing Equipment: Mixers, extruders, and sorting machines with sanitary design options.
  • Mining & Construction: Crushers, conveyor belts, and drilling rigs in heavy-duty environments.
  • Automotive Manufacturing: Robotic arms, assembly lines, and testing equipment with high-precision drives.