Heavy Duty Industrial Gearbox

Name: Heavy Duty Industrial Gearbox ｜Custom Reducer Solutions
Brand: KAIBO
Price: 3000 USD
Availability: PreOrder

KAIBO’s Heavy Duty Industrial Gearbox is engineered for rugged industries, featuring precision gears, durable housing, and advanced lubrication. Designed for mining, construction, energy & manufacturing, it delivers high torque, energy efficiency, and reliability. Custom solutions for heavy loads, quick delivery, and after-sales support.

Product Overview

KAIBO’s ISO 9001-certified Heavy Duty Industrial Gearbox redefines power transmission in high-load applications, from mining crushers to wind turbines. Crafted with 20CrMnTi alloy steel gears and ductile iron housing (GGG40), it withstands extreme loads while maintaining 98% transmission efficiency—cutting energy costs by up to 20% in continuous operations. The gearbox features precision ground helical or bevel gears, heat-treated for minimal wear, and a forced-lubrication system with temperature sensors for real-time performance monitoring. Ideal for applications requiring 8,000–200,000 N·m torque, it supports seamless integration into conveyor systems, extruders, and heavy machinery.

Core Advantages

Robust Construction: High-strength alloy steel/ductile iron housing resists deformation, corrosion, and impact in harsh environments.
Precision Gearing: Helical/bevel gears with tooth profile modification ensure smooth operation, reduced noise, and extended service life.
Intelligent Lubrication System: Auto-regulated forced lubrication with oil particle detection minimizes friction, while cooling jackets prevent thermal expansion in high-temperature setups.
Modular Design: Customizable for shaft configurations, mounting styles (flange, foot, or vertical), and special interfaces (explosion-proof, IP66-rated).
Rigorous Testing: Every unit undergoes AGMA-standard load tests, vibration analysis, and temperature cycling to ensure 50,000+ hours of maintenance-free operation.
High Torque Capability: Delivers 8,000–200,000 N·m torque to handle extreme loads in heavy machinery, ensuring stable operation under continuous high-stress conditions.
Custom Industrial Gearbox Solutions: Tailored designs for unique load profiles, material requirements, and interface specifications—including explosion-proof, food-grade, or high-temperature configurations.

Application Scenarios

Mining & Quarrying: Crushers, conveyor belts, and grinding mills requiring high torque for rock processing.
Energy Sector: Wind turbine gearboxes, hydroelectric generators, and power plant auxiliary systems.
Manufacturing & Packaging: Heavy-duty extruders, injection molding machines, and high-speed production lines.
Construction Equipment: Cranes, mixers, and pile drivers with demanding load cycles.
Marine & Offshore: Ship propulsion systems, winches, and drilling platforms in corrosive environments.
Renewable Energy: Solar tracking mechanisms and biomass processing equipment needing reliable torque transmission.

Technical Specifications

Parameter	Typical Value	Notes
Input Power	0.5–500 kW (Customizable)	Suits small conveyors to large industrial machinery.
Input Speed	≤4000 RPM	Matches standard electric motors and hydraulic drives.
Gear Ratio	3–100 (Customizable)	Helical, bevel-helical, or planetary configurations for diverse loads.
Output Torque	8,000–200,000 N·m (Customizable)	Stable drive for large-diameter shafts in heavy industries.
Output Speed	20–2500 RPM (Ratio-Dependent)	Adjustable for 1–50 m/s linear motion in conveyor applications.
Mounting Method	Flange, Foot, Vertical (Custom)	Quick installation for new setups or retrofitting existing equipment.
Protection Grade	IP54 (IP66 Optional)	Dust/water ingress protection; IP66 for offshore or high-pressure washdown areas.
Noise Level	≤78 dB (No-load, 1m Distance)	Meets OSHA and EU noise regulations for operator safety.
Efficiency	≥96% (Dependent on Ratio)	High-efficiency design reduces carbon footprint in continuous operations.

3-Step Quick Selection

Identify Industry & Application: Specify sector (mining, energy, etc.) and machinery type (crusher, wind turbine) to narrow load requirements.
Share Operational Parameters: Provide input speed, required gear ratio, output torque, and environmental conditions (temperature, humidity).
Request Custom Engineering: For unique needs (food-grade lubrication, high-speed rotation, or special materials), our team offers 3D modeling and prototype validation within 4–8 weeks.

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📂 Free Download : Heavy duty industrial gearbox Selection Manual.PDF

FAQs

Q: How often should heavy duty industrial gearboxes be maintained to ensure optimal performance?

A:Heavy duty gearboxes require quarterly inspections for oil contamination, seal integrity, and temperature fluctuations . Use ISO VG 460–680 synthetic oils and perform oil analysis every 6 months to detect wear particles and viscosity changes . For high-load applications (e.g., mining crushers), schedule annual gear tooth inspections and vibration analysis to prevent premature failure .

Q: What factors matter for selecting heavy-duty gearboxes in extreme environments?
A: Key factors: match torque capacity (8k–200k N·m) to peak load, choose IP66 models with corrosion protection, pick helical gears (98% efficiency) for high-speed or planetary gears for torque, and opt for forced-lubrication with cooling jackets—FEA analysis ensures motor/shaft compatibility.

Q: What causes gearbox failure in heavy-duty use, and how to prevent it?
A: Top causes: bearing wear (50% from misalignment/overload; use alignment tools, monitor loads), lubrication issues (contamination/viscosity; apply magnetic plugs, ISO 4406), overheating (inadequate cooling/worn seals; install sensors, replace seals every 10k hrs). Prevent with IoT gearboxes (detect vibration 3w early), 3D scanning for alignment, and AGMA load testing.