علبة تروس حفر آبار النفط

KAIBO’s oil drilling gearbox, engineered for harsh environments, delivers torque, low vibration, long life via precision gears, rugged housing & advanced cooling. Ideal for onshore/offshore rigs, deep-well & mud pump apps, it ensures 97% efficiency in high temps. As custom gearbox manufacturer, we tailor solutions for corrosion-resistant offshore drives, with fast customization & 24/7 support.

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KAIBO's Oil Drilling Gearbox, API-certified and custom-engineered for oil & gas drilling applications (onshore rigs, offshore platforms, deep-well systems), solves high-load power transmission challenges in extreme environments. Constructed with 42CrMo4 precision gear grinding and heat-treated alloy steel housing, it ensures 97% efficient operation with ≤80dB noise levels, reducing energy consumption by 12% for top drive systems and enabling stable performance in 150°C high-temperature wells. As a custom industrial gearbox manufacturer, we tailor solutions to unique drilling requirements.

المزايا الأساسية

  • High-strength alloy steel housing: Resists corrosion, impact, and thermal expansion in harsh drilling conditions.
  • Precision-cut spiral bevel gears: Heat-treated for smooth torque transmission and minimal wear.
  • Integrated forced-cooling system: Maintains optimal oil temperature (≤75°C) during continuous heavy-duty operation.
  • Custom drilling design: Supports high-torque loads for top drives, mud pumps, and rotary tables as a leading custom industrial gearbox manufacturer.
  • Low vibration & noise: ≤80dB (loaded) via vibration-dampening mounts and gear optimization.
  • Rigorous API testing: Ensures reliability in offshore saltwater, high-pressure, and extreme temperature environments.
  • Low maintenance design: Reduces downtime with minimal upkeep
  • Durable construction: Engineered for long service life in harsh conditions

سيناريوهات التطبيق

  • Onshore oil drilling rigs with top drive systems
  • Offshore platforms requiring corrosion-resistant gearboxes
  • Deep-well drilling (≥5,000m) with high-torque rotary drives
  • Mobile drilling rigs for remote site operations
  • Mud pump systems in horizontal directional drilling

المواصفات الفنية

المعلمةالقيمة النموذجيةالملاحظات
طاقة الإدخال100–1,000 kW (Customizable)Suits top drives and mud pumps, with manufacturer-tailored power ratings.
سرعة الإدخال≤1,500 RPMMatches standard motors, fine-tuned by our manufacturing engineers.
نسبة التروس3–30 (Customizable)High torque for deep drilling, customized per manufacturer’s expertise.
عزم الدوران الناتج20,000–150,000 N·m (Customizable)Drives large drill pipes, designed for heavy loads by a leading manufacturer.
سرعة الإخراج50–500 RPM (Ratio-dependent)Adjusts for drilling speed, with manufacturer-supported ratio optimization.
طريقة التركيبFlange (standard); Custom shaftQuick installation, with custom mounting from our manufacturing team.
درجة الحمايةIP67 (IP68 Optional)Dust/water protection, ideal for offshore use—manufacturer-certified.
مستوى الضوضاء≤80 dB (Loaded, 1m Distance)Meets industrial standards, ensured by our manufacturing quality control.
الكفاءة≥96% (Depends on Ratio)High efficiency reduces fuel costs, a manufacturer-backed advantage.

3 خطوات للاختيار السريع

  • Identify Drilling Application: Specify onshore/offshore/deep-well needs—our manufacturing team understands unique loads.
  • مشاركة المعلمات الأساسية: Input speed, gear ratio, torque—get manufacturer-recommended models in 24h.
  • طلب حلول مخصصة: Explosion-proof/high-temperature designs, with 6–8 week lead times from our factory.

Ready to Revitalize Your Oil Drilling Process? Let's Talk

 🌎 زيارة موقعنا الإلكتروني https://kaiboi.com

 📧  طلب عرض أسعار: info@kaiboi.com

 

الأسئلة الشائعة

Q: How much does an oil drilling gearbox cost?

A: تختلف الأسعار بناءً على قوة الإدخال ومتطلبات عزم الدوران والتخصيص. بصفتنا شركة تصنيع علب التروس المخصصة، نقدم عروض أسعار مخصصة في غضون 24 ساعة - اتصل بنا info@kaiboi.com للحصول على تقدير مفصل.

Q: Can the gearbox be used in explosion-proof environments?

A: Yes—we offer explosion-proof (ATEX/IECEx certified) gearboxes for hazardous zones. Custom designs integrate flameproof housings and spark-resistant components for offshore and onshore explosive environments.

Q: How does your manufacturing team recommend maintaining gearboxes?

A: Replace oil every 1,000–1,500h (new units), then quarterly with ISO VG 460 EP. Our manufacturers advise monthly gear/bearing inspections and temperature/vibration monitoring.