علبة تروس التعدين

KAIBO’s heavy duty mining gearbox is engineered for rugged mining equipment. With wear-resistant alloys, impact-proof housing, and intelligent lubrication, it delivers reliable high-torque transmission in harsh mining environments. Ideal for crushers, conveyor systems, and milling machines. As a custom industrial gearbox manufacturer, we offer fast customization and 24/7 after-sales support.

نظرة عامة على المنتج

KAIBO's Heavy Duty Mining Gearbox, ISO 9001-certified, is custom-engineered for heavy-duty mining applications (crushers, conveyor systems, milling equipment). As a trusted custom industrial gearbox manufacturer, we tackle extreme load challenges with 20CrMnTi precision gear grinding and forged steel housing, enabling 97% efficient operation that reduces energy costs by 18% for continuous mining operations and withstands 500°C ambient temperatures. The gearbox is optimized for high-impact, high-dust environments, ensuring stable performance in underground and open-pit mining.

المزايا الأساسية

Rugged forged steel housing: Resists impact, corrosion, and dust in extreme mining conditions.
Heat-treated alloy gears: Precision-ground for smooth torque transmission under heavy loads.
Intelligent forced-lubrication system: Monitors oil quality and temperature, reducing maintenance by 30%.
Heavy-duty mining design: Supports high-torque applications for large-diameter drums and shafts.
Low noise & vibration: ≤80dB (loaded) via dynamic balance optimization.
Rigorous durability testing: 10,000-hour cycles ensure long service life in harsh environments.
High – torque performance: Engineered for exceptional torque output, handling large-diameter drums/shafts. Powers crushers/conveyors with stable, efficient operation, reducing stalling risks in heavy-duty tasks.
High-efficiency transmission: Achieves 97% operational efficiency, cutting energy costs by 18% for continuous mining. Advanced gear design minimizes power loss for sustainable operations.
Mining-tailored customization: As a custom industrial gearbox manufacturer, we offer tailored solutions for input power, gear ratio, torque, and mounting—ideal for unique mining setups.

سيناريوهات التطبيق

Primary/secondary crushing systems for ore processing.
Belt conveyors in long-distance mineral transportation.
Ball/rod milling machines for ore grinding.
Haul truck drivetrains for heavy-duty transport.
Underground mining loaders requiring high torque in confined spaces.

المواصفات الفنية

المعلمة	القيمة النموذجية	الملاحظات
طاقة الإدخال	15–500 kW (Customizable)	Suits crushers, mills, and conveyor drives.
سرعة الإدخال	≤1500 RPM	Matches standard mining motors; compatible with variable frequency drives.
نسبة التروس	8–80 (Customizable)	High torque for low-speed crushing or high-speed conveying.
عزم الدوران الناتج	15,000–120,000 N·m (Customizable)	Stable drive for large-diameter drums in heavy loads.
سرعة الإخراج	20–1000 RPM (Ratio-dependent)	Adjusts for 5–50 m/s conveyor belt speeds.
طريقة التركيب	Flange/Shaft (Customizable)	Quick installation for standard or non-standard mining setups.
درجة الحماية	IP66 (IP68 Optional)	Dust/water ingress protection; IP68 for submersible applications.
مستوى الضوضاء	≤80 dB (Loaded, 1m Distance)	Meets industrial noise standards for mining sites.
الكفاءة	≥96% (Depends on Ratio)	High efficiency reduces energy consumption in 24/7 operations.

3 خطوات للاختيار السريع

تحديد نوع المعدات: Determine if it’s for crushing, conveying, or milling—each has unique load requirements.
مشاركة المعلمات الأساسية: قدم سرعة الإدخال ونسبة التروس المطلوبة وعزم دوران الخرج. سيوصي مهندسونا بنماذج في غضون 24 ساعة.
طلب حلول مخصصة: For special needs (explosion-proof, high-temperature, non-standard interfaces), tailor-made designs with 4–8 week lead times.

Ready to Revitalize Your Mining Process？ Let's Talk

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الأسئلة الشائعة

Q: How to choose the right gearbox for my mining equipment?

A: Start by specifying your equipment type (e.g., crusher model) and operating parameters (speed/torque). Our team will perform a compatibility analysis and suggest options—no complex calculations needed, just direct technical consultation.

Q: What is the lead time for custom mining gearboxes?

A: Standard models ship within 72 hours. Custom designs take 4–8 weeks, with real-time order tracking provided.

Q: How to maintain a mining gearbox in harsh environments?

A: Regular maintenance is key. Replace gear oil every 1000 hours for new gearboxes, then every 6 months or 5000 hours using high-viscosity synthetic oils (e.g., ISO VG 460 EP). Inspect gears quarterly for wear and bearings for play or noise. Monitor oil temperature (below 80°C) and use vibration analysis to predict issues. For dusty environments, upgrade to IP68 protection and sealed housings.

الإجابات على موك (1 قطعة) ｜ أسعار المصنع ｜ شهادات ISO9001