Worm Gear Reducer

KAIBO energy-efficient worm gear reducer with precision bronze worm wheel & alloy steel shaft, cast iron housing. ISO 9001 certified for industrial automation, packaging, conveyors. Custom 5:1-100:1 ratios, 72h rapid delivery. High-torque transmission (500-50k N·m), ≤78dB low noise, heavy-duty durability for reliable industrial solutions.

نظرة عامة على المنتج

KAIBO high-performance worm gear reducer delivers exceptional performance for industrial automation and heavy-duty transmission applications. Precision-manufactured bronze worm wheel and 20CrMnTi alloy steel worm shaft, combined with robust cast iron housing and advanced lubrication system, ensure ≥90% energy efficiency and ≤78dB low noise. ISO 9001-certified, this solution excels in industrial automation equipment, food processing machinery, packaging systems, robotics, and material handling equipment, providing reliable high-torque transmission.

المزايا الأساسية

High Efficiency (≥90%)：Precision-machined bronze worm wheel and 20CrMnTi alloy steel shaft minimize energy loss for optimal performance in high-load applications.
Low-Noise Operation (≤78dB)：Optimized tooth profiles and anti-vibration design ensure quiet operation, ideal for urban industrial environments and noise-sensitive setups.
Industrial Durability：Robust cast iron housing and wear-resistant bronze components withstand heavy loads, delivering long-term reliability in demanding industrial conditions.
Custom Gear Ratios (5:1–100:1)：Tailored gear ratios to meet specific torque and speed requirements for diverse applications, from conveyor systems to robotic machinery.
72-Hour Rapid Delivery：Standard models available for shipment within 72 hours, reducing downtime and ensuring quick integration into production lines.
Low Maintenance Design：Sealed lubrication system and corrosion-resistant materials extend service intervals, minimizing maintenance costs and operational disruptions.
Corrosion Resistance (IP65)：IP65-rated protection with anti-rust coating and sealed bearings, suitable for harsh environments with dust, moisture, or chemical exposure.

سيناريوهات التطبيق

Food Processing Machinery: Used in conveying and processing equipment in the food industry, meeting hygiene standards.
Packaging Machinery: Ideal for power transmission in packaging equipment to ensure stable operation.
Material Handling Equipment: Applied in conveyor systems, lifting platforms, and other material handling equipment.
Medical Devices: Used in precision transmission parts of medical equipment requiring low noise and stability.
Construction Machinery: Suitable for transmission systems in small and medium-sized construction equipment.

المواصفات الفنية

المعلمة	القيمة النموذجية	الملاحظات
طاقة الإدخال	0.5–50 kW (Customizable)	Suitable for various industrial machinery and equipment
سرعة الإدخال	≤1500 RPM	Matches standard motor speeds for stable operation
نسبة الإرسال	5:1–100:1 (Customizable)	Provides high torque for different speed and load requirements
عزم الدوران الناتج	500–50,000 N·m (Customizable)	Ensures stable operation under different loads
سرعة الإخراج	15–300 RPM (Ratio-dependent)	Adjustable via gear ratio to meet different speed requirements
طريقة التركيب	Flange (standard); Foot-mounted (custom)	Facilitates quick installation and adaptation to different equipment setups
درجة الحماية	IP54 (IP65 Optional)	Offers dust and moisture protection, with IP65 suitable for harsh environments
مستوى الضوضاء	≤80 dB (No-load, 1m Distance)	Meets noise control requirements in various working environments
الكفاءة	≥90% (Depends on Ratio)	High efficiency reduces energy consumption during continuous operation

3 خطوات للاختيار السريع

تحديد نوع المعدات: Determine the type of machinery, such as industrial automation equipment, packaging machinery, or conveyor systems, as different equipment has distinct load and speed requirements.
مشاركة المعلمات الأساسية: Provide input speed, desired gear ratio, and required output torque. Our technical team will recommend suitable models within 24 hours.
طلب حلول مخصصة: For special needs, such as high-temperature resistance, explosion-proof requirements, or non-standard interfaces, we offer customized designs with a lead time of 4–6 weeks.

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الأسئلة الشائعة

Q1: What is the typical maintenance cycle for a worm gear reducer?

A: Regular maintenance includes checking lubricant level every 3 months and conducting a full inspection annually (e.g., replacing lubricant, verifying bearings and seals). Models with sealed lubrication systems extend maintenance intervals to 12–18 months, reducing downtime and costs.

Q2: How do I select the right gear ratio for my application?

A: Gear ratio is determined by torque and speed requirements, calculated as worm wheel teeth/worm threads. For example, packaging machinery often needs 5:1–20:1 for speed, while heavy conveyors require 50:1–100:1 for high torque.

Q3: Can worm gear reducers operate in wet or dusty environments?

A: Yes. IP65-rated models with anti-corrosion coatings and sealed bearings resist dust, water jets, and humidity (≥90%). In chemical or salt spray environments, they maintain ≥85% efficiency, proven by industrial applications.

Q4: How to improve the operational efficiency of a worm gear reducer?

A: Efficiency (≥90%) is optimized via precision-machined bronze worm wheels, 20CrMnTi alloy steel shafts, and forced lubrication systems. Regular lubricant replacement and alignment checks further enhance performance.

Q5: What are the key installation considerations for worm gear reducers?

A: Ensure parallel alignment between the motor and reducer shafts (≤0.05mm tolerance) and use anti-vibration mounts to minimize noise. Flange-mounted models require secure bolt tightening to prevent looseness under heavy loads.

الإجابات على موك (1 قطعة) ｜ أسعار المصنع ｜ شهادات ISO9001